Mil-Std 1553 Data Bus

MIL-STD-1553 Data Bus Harnesses & Jumpers

MIL-STD-1553 Data Bus Harnesses

MIL-STD-1553 Data Bus Three Stub Coupler Harness with Bell Helicopter Specified Contacts and Connectors
MIL-STD-1553 Data Bus Three Stub Inline Coupler Harness with Three Lug Twinax Connector, Size 5 and 9 Twinax EPX Contacts
MIL-STD-1553 Data Bus Twelve Stub Multi Connector Harness, with Bus Removable Terminators
MIL-STD-1553 Data Bus Inline Coupler Harness, with D38999 4 Pin Connector and Removable Bus Terminators
MIL-STD-1553 Data Bus One Stub Coupler Harness with Twinax Threaded Connector and Size 8 Twinax contact
Phoenix Logistics manufactures and provides custom MIL-STD-1553 multi-coupler harnesses for virtually every major US Military Aerospace Data Bus requirement. These MIL-STD-1553 harnesses combine multiple variations of one, two, three, four, five, and six stub 1553 couplers. In addition these databus harnesses can employ a variety of 1553 connectors and 1553 contacts such as: such as MIL-STD-D38999 series I,II,III, TRB/TRT Twinax/Triax Miniature Plugs and Jacks, TRS,TTM Twinax/Triax Miniature Plugs and Jacks, Discrete Twinax/Triax bayonet and threaded versions, Twinax/Triax Contacts Per MIL-STD-39029 sizes 5,8,9,12, EPX , Arinc 400,600, and Solder Tacks.

Phoenix Logistics provides logistical services for the delivery of MIL-STD-1553 Data Bus harnesses in Kits ready to install on the platform, on the assembly line, or in the field (as a Field Mod Kit.)

All MIL-STD-1553 harnesses, whether stand alone or integrated into a larger avionics harness network, are tested to make sure they are in compliance with the Electrical Design Characteristics for Data Bus Harness Assemblies per MIL-STD-1553B and customer specifications. As a standard PLI fully tests for Shield continuity, insulation resistance in accordance with MIL-STD-202 Method 302, DWV in accordance with MIL-STD-202 Method 301, signal integrity, and Electrical performance. Electrical performance testing is achieved using a custom built integrated Data Bus Tester to ensurethe 1553 Harness under test can receive and transmit data. Performance testing includes: normal transmission testing using simulated 1553 data bus signals; testing for open circuits on bus or stubs; testing for shorts betweenconductors and shields; detecting open circuit or short circuit bus terminating resistors; and measuring insertion loss. PLI can fully test to any special customer requriements such as DWV, and IR water bath. Marking (laser marking or shrink markers), serialization, and testing can be provided as required.

MIL-STD-1553 Harness design, analysis and evaluation services for optimization of integration are also available directly from Phoenix Logistics.
Mil-Std-1553 wiring harness diagram

 

MIL-STD-1553 DATA BUS HARNESS PARTS LIST
PLI Part No. Raychem Part No.
1 D50777-123 D-500-L457-1 1 1553 Databus Coupler , Internally Terminated
2 D50777-243 D-500-0455-2 1 1553 Databus Coupler, Dual Stub
3 D50777-133 D-500-0455-1 1 1553 Databus Coupler, Single Stub
4 C24612 10612 150" 1553 Cable, 24 AWG, Single Shield
5 C24613 10613 210" 1553 Cable, 24 AWG, Double Shield
6 20080-001 MP-178095-10-8A 2 Silver Label, .38" X .70"
7 20062-001 MP-254127-10-8A 1 Silver Label, .50" X 1.00"
8 R20155-001 TTMS-4.8-4 5 Marker, Yellow, 3/16" DIA. BUS
9 R20199-001 TTMS-4.8-9 4 Marker, White, 3/16" DIA. BUS
10 DB-0434-1P DK-621-1434-1P 1 1553 Connector, Triaxial, Jack (.125 max panel), Bayonet, Interface "A", Pin
11 DB-0411-S DK-621-0411-S 1 1553 Connector, Triaxial, Plug, Threaded, Socket
12 DB-0157-1 DK-602-0157-1 1 1553 Contact, Size 8, Triax, Pin, Cable OD .140 max, for Connector MIL-C-38999 Series 1
13 DB-0156-1 DK-602-0156-1 1 1553 Contact, Size 8, triax, Socket, Cable OD. .140 max. for Connector MIL-C-38999 Series I,III, IV
14 DB-0433-1S DK-621-0433-1S 1 1553 Connector, Triaxial Plug, Bayonet, Interface "A", Socket
15 DB-0457L D-621-0451(L) 1 1553 Terminator, 3kOHM, 3 Lug, Bayonet with Lanyard
16 20201-001 TTMS-9.5-9 1 M23053/5-107-9, 3/8" DIA, White Marker

MIL-STD-1553 Data Bus Jumpers

MIL-STD 1553 Data Bus Cable Jumper Assembly Twinax Male Plug MIL-C-176-00002 Twinax cable Size 9 EPX twinax contact
MIL-STD 1553 Data Bus Cable Jumper Assembly Twinax female Bulkhead MIL-C-176-00002 Twinax cable Size 9 EPX twinax contact

Phoenix Logistics offers single or multi break out MIL-STD-1553 jumper cable assemblies with any variety of connectors or contacts such as MIL-STD-D38999 series I,II,III, TRB/TRT Twinax/Triax Miniature Plugs and Jacks, TRS,TTM Twinax/Triax Miniature Plugs and Jacks, Discrete Twinax/Triax bayonet and threaded versions, Twinax/Triax Contacts Per MIL-STD-39029 sizes 5,8,9,12, EPX , Arinc 400,600, or Solder Tacks. These data bus cable assemblies can also be provided in combination with DC type harnesses. All jumper assemblies are fully tested for shield continuity, insulation resistance in accordance with MIL-STD-202 Method 302, and DWV in accordance with MIL-STD-202 Method 301.

We also design and supply special laid-up 1553 jumper harnesses with special jackets, overmolded connectors, and contacts. Available mold materials include: silicon, fluorosilicone, EPDM, neoprene, and Viton® fluoroelastomer.

Typical lead time for jumpers are within 2 weeks ARO.

* Viton is a registered trademark of DuPont Dow Elastomers L.L.C.

 

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